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Production Facts

SPINNING

Latest technology for high quality Ring Carded & Combed yarns in 100% cotton . Slub attachment on ring frames for value additions.Compact attachment on ring frames for producing compact weaving yarns for fine counts.Efficient contamination sensors for foreign fibers & colored particles form Trutzschler in the Blow room.Latest technology in auto leveling for carding from Trutzschler for least C.V % .

WEAVING

State of the art high speed sectional warping & direct warping from Europe.State of the art beam to beam sizing & creel to beam sizing from Europe.High ends creel capacity for higher efficiencies in warping.Microprocessor controlled dash board on warping & sizing machines.Highly innovated size cooking & Drying systems.Flexible stretch control system on sizing machine.High speed Airjet looms with 4 to 6 color weft insertions from Japan.24 frame high speed dobby in Airjet technology from Japan.Cams, Cranks, E sheds & Dobbys & Seer suckers in Airjets .High speed reinforced 6 colour 24 frame rapier dobbys from Europe.

Yearn Dyeing

Latest technology in Yarn dyeing with low liquor ratio & energy savings. Innovated systems from Fongs’s new Allwin models with compact machine fittings.High dye leveling by incorporating efficient flexible dosing & circulation pumps .Microprocessor controlled dashboards for operation route tracking & controls.Capability of dyeing stretch yarns with high leveling.

Solid Dyeing

211001; SKIN TOUCH-MICROSANDED TWILLS IN COTTON/SPANDEX AND COTTON
311001;SEAMLESS - FINE CORDED.MICROSANDED IN COTTON
411001;EVER GREEN - WRINKLE RESISTANT FINE CORDS & TWILLS;SATINS
511001;JUNKY - CRISPY TAFFETAS;MICROSANDED ;WATER REPELLENT
611001;SILKYWAY - SILKY DOBBYS IN COTTON

711001;GOLF WEAR - DUAL FUNCTIONAL GABARDINES & SATINS IN COTTON
811001;UTOPIA - DURABLE AROMA
911001;ORGANDY - ANTIBACTERIAL IN COTTON PLAINS & TWILLS
922001;PAPERTOUCH - PAPER TOUCH IN FINE COTTON TWILLS&PLAINS

Printing

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Fabric Finishing

High end Singeing & Desizing with flexible burners & flexible temperatures in desize bath.Continuous solomatic scouring & bleaching systems with least water consumptions.Continuous mercerization with effective neutralization.State of the art Continuous dyeing range & wash range from Europe.State of the art patented finishing stenters for efficient heat setting, finishing with coating arrangements from Europe.State of the art shrinking unit from Europe.Efficient & flexible microsanding unit from Europe.

Stitching & Garments

Specially designed sewing machines for precise high end shirt manufacturing from Japan & Singapore. Automations for tension controls at sewing machines, fabric marking, pattern making, spreading ,fabric cutting, plotting, fusing, finishing & packing.Special sewing machines like placket cutting ,automatic collar trimming, turning & blocking ,collar forming press, collar counter trimmer, collar notcher, cuff forming &pocket creasing for high end dress & casual shirts.Special finishing machines like double head thread trimming m/c, thread sucking ,ccolset iron with steam, vaccum table with slip buck, spot cleaning ,needle detector, broken needle detector, upper lower conveyor belt system for men’s shirts.

MONTHLY PRODUCTION : 676,000 UNITS NUMBER OF MACHINES : 1600 NUMBER OF LINES : 26 STARTING FROM APRIL 2014 NUMBER OF WORKERS: 3000 MACHINES MAKE : JUKI, GERBER, HASHIMA etc.

Embroidery

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